WirelessHART Solutions for Secure Industrial Connectivity

ShortRangeWireless delivers high-reliability WirelessHART systems for seamless field-level automation and predictive operations

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Enhancing Industrial Automation with WirelessHART Communication Solutions

WirelessHART is a leading wireless communication protocol purpose-built for industrial process automation. Operating in the 2.4 GHz ISM band, it creates a time-synchronized, self-organizing, and self-healing mesh network that connects smart field devices, controllers, and monitoring systems. Designed to meet the strict performance, reliability, and security standards of mission-critical industries, WirelessHART enables secure data collection, device diagnostics, and real-time system feedback—even in harsh, interference-heavy environments.

With widespread adoption in energy, petrochemical, water treatment, and manufacturing sectors, WirelessHART continues to support B2B organizations seeking scalable, low-maintenance solutions. Its ability to retrofit legacy systems while meeting Industry 4.0 goals makes it a flexible choice for modernizing industrial operations. ShortRangeWireless provides comprehensive WirelessHART solutions across North America, helping clients achieve greater process visibility, reduced downtime, and improved operational efficiency through tailored deployments and expert guidance.

Trusted Hardware, Software & Cloud Ecosystem

In addition to offering products and systems developed by our team and trusted partners for WirelessHART, we are proud to carry top-tier technologies from Global Advanced Operations Tek Inc. (GAO Tek Inc.) and Global Advanced Operations RFID Inc. (GAO RFID Inc.). These reliable, high-quality products and systems enhance our ability to deliver comprehensive technologies, integrations, and services you can trust. Where relevant, we have provided direct links to select products and systems from GAO Tek Inc. and GAO RFID Inc.

Core Components

Hardware

  • WirelessHART Field Devices – Integrated with Industrial & Asset Monitoring Sensors to support BLE-based industrial sensing and control.
  • Gateways – Complemented by LoRaWAN Gateways for bridging BLE-enabled WirelessHART nodes to broader IIoT networks.
  • Network Managers – Supported by Z-Wave Gateways/Hubs to coordinate BLE mesh communication across connected industrial systems.
  • Handheld Communicators – Aligned with PDA/EDA for mobile BLE-based diagnostics, commissioning, and configuration.
  • Antennas & Power Modules – Enhanced by Wi-Fi HaLow Accessories for robust BLE-compatible deployment in challenging industrial environments.

Software

  • Network Management Tools – Configure, optimize, and monitor WirelessHART networks with visual topology mapping and performance alerts.
  • Device Configuration Software – Enables centralized configuration, firmware updates, and device diagnostics.
  • Security Management Utilities – Control access keys, authentication, and data encryption.

Cloud Services

  • Remote Monitoring Dashboards – Real-time visibility of field operations from anywhere, with alerts and reporting.
  • Predictive Maintenance Platforms – Integrate wireless sensor data into analytics engines for failure prediction and maintenance optimization.
  • Data APIs – Enable integration with third-party industrial platforms or enterprise systems for customized visualization and control.

Integrations and Compatibility

Compatible with: Modbus, PROFIBUS, OPC, HART-IP, and DCS/PLC platforms

Integrates with: Emerson, ABB, Siemens, Honeywell, and other leading automation systems

Retrofittable: Works with legacy 4–20mA HART devices by adding WirelessHART adapters

IT/OT Bridging: Easily connects field data to enterprise cloud or edge systems using modern APIs

Key Features and Functionalities
  • Self-healing mesh networking with time-synchronized communication
  • Secure 128-bit AES encryption with device authentication
  • Reliable operation in high-interference environments
  • Seamless integration with existing HART-enabled wired devices
  • Low-power operation for extended battery life (5–10 years)
  • Scalable architecture supporting hundreds of devices per network
  • Support for device diagnostics, alerts, and configuration
  • Remote condition monitoring of rotating equipment and pumps
  • Pressure, flow, temperature, and level measurement
  • Asset tracking and environmental monitoring
  • Real-time safety system integration
  • Smart pipeline management and leak detection
  • Temporary or mobile sensor deployments in remote sites
  • Oil & Gas (upstream, midstream, downstream)
  • Chemical Processing
  • Power Generation & Utilities
  • Food & Beverage
  • Water & Wastewater Treatment
  • Pharmaceutical & Life Sciences
  • Manufacturing & Heavy Equipment
  • Eliminates expensive cabling in difficult environments
  • Shortens deployment time for new sensors and retrofits
  • Reduces downtime with predictive diagnostics and real-time alerts
  • Supports scalable expansion for growing industrial needs
  • Lowers maintenance costs via extended battery and minimal servicing
  • Enhances workplace safety with remote access to hazardous areas
  • ISA100.11a
  • IEEE 802.15.4
  • HART Communication Protocol (HCF_SPEC-065)
  • FCC Part 15 Compliance (U.S.)
  • ISED RSS-247 & RSS-GEN Compliance (Canada)

Case Study

U.S

Petrochemical Refinery (Louisiana)

A leading Gulf Coast refinery deployed a WirelessHART sensor network to monitor pressure and temperature in hazardous Class I, Div 1 zones. With over 150 field devices deployed across critical reaction units, the facility eliminated over 20 miles of cabling. ShortRangeWireless supported gateway integration with their Honeywell DCS, enabling remote diagnostics, improved asset uptime, and a 35% reduction in manual inspections

U.S

Municipal Water Authority (Ohio)

Facing recurring issues with underground pump failures, a municipal utility installed WirelessHART pressure and vibration sensors across 18 lift stations. Using our remote monitoring platform, they automated alerts for maintenance teams, reducing unplanned outages by 42% in the first year and achieving full ROI in just 18 months

Canadian

Pulp & Paper Plant (British Columbia)

A pulp mill in British Columbia partnered with ShortRangeWireless to implement a WirelessHART-based temperature and pressure monitoring solution across its steam delivery lines. The system included over 90 battery-powered sensors feeding into a centralized cloud dashboard. The plant now proactively identifies steam loss, significantly cutting energy waste and improving regulatory compliance

Looking to implement or upgrade to a secure WirelessHART solution?

Contact ShortRangeWireless for expert advice, system design, product recommendations, or end-to-end deployment support. Our team is ready to help you create smarter, safer, and more efficient operations

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